Design and Materials
Design and Materials
BAGGU began in 2007 making durable reusable shopping bags. With limited resources in our early years, we focused on minimizing waste in our production practices. Today, we continue to design for minimal material waste while working with our manufacturers to develop products using more recycled materials, and maintaining the quality, function, and value our customers expect.
DESIGN
To minimize waste and increase durability, our reusable bags are assembled from one continuous piece of recycled nylon material, with the neck of the bag used to construct the carrying pouch. This is one of the ways in which we work to eliminate waste during the actual construction of our products, and we are working to better implement this idea across our entire product line.
Designing bags sustainably means designing them to last. We want every bag we make to live a long, productive life so we prioritize quality, ensuring our materials and construction hold up over time and age with character. We also do this by staying true to our creative vision at any given moment — we always want the things we make to feel timely and relevant, but we do our best to avoid chasing trends.
We intentionally design into a limited set of core materials. This lets us put more resources into the development of each fabrication, understand its social and environmental impact, and verify it's long-term durability. By buying deeper into fewer fabric stocks, we can avoid fabric waste and reduce the cost of recycled fabrications.
Materials
Starting with our Spring 2022 collection, all of our ripstop nylon styles — including our namesake reusable bags — are made with 100% recycled material. Our heavyweight nylon styles are made with 59% recycled material. We use a recycled nylon filament yarn produced from pre-consumer waste, which means we’re saving scrap material from being landfilled, and in turn helping conserve petroleum resources and reduce greenhouse gas emissions.
Why 59% recycled heavyweight nylon? See our note on percentages below.
Why 59% recycled heavyweight nylon? See our note on percentages below.
All of our denim and canvas bags currently in production are made from 65% recycled cotton. The recycled cotton fibers come from pre-consumer waste — recovered during the creation of other cotton products, like t-shirts and socks — that would otherwise have gone to a landfill.
Why 65% recycled? See our note on percentages below.
Why 65% recycled? See our note on percentages below.
Why aren’t our recycled heavyweight nylon and recycled canvas 100% recycled material? Part of the answer is about affordability, and part is about durability.
Affordability is the reason our heavyweight nylon is 59% recycled. We’ve custom-developed our recycled nylon fabrics, and cost goes up as the recycled percentage increases. Ultimately, our goal is to develop 100% recycled heavyweight nylon fabric — a goal we have successfully achieved for our ripstop nylon styles! — but for now these percentages are the maximum we can incorporate without compromising affordability. As technology progresses and demand for recycled nylon increases, this percentage will grow.
Durability is the reason our recycled canvas is 65% recycled. When cotton is recycled, the process breaks down its natural fibers, resulting in shorter “staple” fibers than would be found in virgin cotton. Spinning together recycled and virgin cotton fibers results in a more sustainable canvas fabric that still meets our high standards of strength and durability. Simply put, a 100% recycled canvas Duck Bag would cost more and wear out faster.
Affordability is the reason our heavyweight nylon is 59% recycled. We’ve custom-developed our recycled nylon fabrics, and cost goes up as the recycled percentage increases. Ultimately, our goal is to develop 100% recycled heavyweight nylon fabric — a goal we have successfully achieved for our ripstop nylon styles! — but for now these percentages are the maximum we can incorporate without compromising affordability. As technology progresses and demand for recycled nylon increases, this percentage will grow.
Durability is the reason our recycled canvas is 65% recycled. When cotton is recycled, the process breaks down its natural fibers, resulting in shorter “staple” fibers than would be found in virgin cotton. Spinning together recycled and virgin cotton fibers results in a more sustainable canvas fabric that still meets our high standards of strength and durability. Simply put, a 100% recycled canvas Duck Bag would cost more and wear out faster.
Our Mesh styles and the polyfill in our Puffy styles are produced from 100% post-consumer recycled PET (polyethylene terephthalate), best known as the clear plastic used for water bottles. These materials have passed the GRS (Global Recycled Standard) Certification, and we estimate that one Mesh Baggu is made from approximately 4.9 plastic bottles!
We package our products as minimally as possible, using the least amount of plastic we can. All of our paper packaging, like product hangtags and sleeves, is made from FSC-certified, 100% recycled paper stock with eco-friendly, recyclable coatings, and our hang-tag strings are made from 100% cotton and can be recycled.
Plastic polymailers suck, and we wish we didn’t need them, but they’re one of the best way to make sure products arrive undamaged. We believe the overall impact of using these bags is less than the waste created by discarding damaged products. To limit their use, we pack multiple products together whenever possible. While these bags are made of 100% recycled material, they unfortunately can’t be recycled through most curbside programs. They can be recycled at designated drop-off locations (search “plastic film recycling” by zip code to find a site near you!)
Some products, such as our recycled leather bags, require more protection during transit. For these shipments we use cardboard that contains 30% recycled fiber, which is both recyclable and compostable.
Every part of our shipping and packaging process is designed to minimize impact, always striving to use as little plastic as possible.
Some products, such as our recycled leather bags, require more protection during transit. For these shipments we use cardboard that contains 30% recycled fiber, which is both recyclable and compostable.
Every part of our shipping and packaging process is designed to minimize impact, always striving to use as little plastic as possible.
The moisture absorbing packets used in our poly bags are 100% non toxic and made from a mineral-based desiccant. Traditional silica gel packets require significant chemical and energy inputs to produce, and generate large amounts of wastewater. By comparison, our mineral-based desiccant packets are not only less resource intensive to produce, they are also more moisture absorbent!
Recycled Leather
Motivated by our customers' desire for leather bags, we sought an alternative to traditional leather that more closely aligned with our goals of minimizing waste and reducing our overall environmental impact. During a years-long development process, we considered materials, suppliers, and quality to create a collection that upholds our durability and responsible sourcing standards.Our recycled leather takes landfill-bound, genuine leather scraps and transforms them into the smooth, durable material we use for our bags. It's made of 100% recycled leather fibers with a 100% recycled polyester fabric base, and is protected by a water-based, DMF-free polyurethane coating. In total, the material is 70% recycled leather-a higher percentage than most recycled leather bags on the market.
The leather layer is made entirely of reclaimed leather fibers. In total, our material is composed of 70% recycled leather—a higher percentage than most recycled leather bags on the market.
We use 100% recycled polyester that comes from everyday consumer and commercial sources, transforming what would otherwise be discarded into a functional backing material.
We finish each bag with a water-based polyurethane coating. This process ensures a durable surface with a smooth, pebbled texture while avoiding harmful solvents like DMF.
Production & Product Lifecycle
We are guided by a simple but unwavering principle: Do the right thing.
This begins with recognizing that every product we make has a social and environmental impact. We are committed to doing everything in our power to minimize and control these impacts on the environment while bolstering the well-being of both our own employees and those of our partners.
Our code of conduct highlights the expectations we have of ourselves and of our manufacturers, to practice business responsibly and sustainably. You can read our code of conduct HERE.
This begins with recognizing that every product we make has a social and environmental impact. We are committed to doing everything in our power to minimize and control these impacts on the environment while bolstering the well-being of both our own employees and those of our partners.
Our code of conduct highlights the expectations we have of ourselves and of our manufacturers, to practice business responsibly and sustainably. You can read our code of conduct HERE.
We’ve expanded our manufacturing to include facilities in Cambodia and Vietnam, alongside our long-standing partners in China. This diversification allows us to broaden our offerings while maintaining the quality BAGGU is known for at accessible prices.
Our products are ethically manufactured and we have long-standing relationships with our ISO 9001:2015- and ISO 140001-certified manufacturers. These manufacturing facilities are audited yearly by an independent third party, to ensure they are upholding standards of occupational health and safety, and that humane work hours and wages are enforced. Our production team also visits our manufacturers yearly to inspect production and meet the teams producing our bags.
For the materials we work with and the price point we design toward, our partners offer us the best combination of advanced manufacturing technologies, ethical work practices, and affordable production.
We understand why many consumers are concerned about manufacturing ethics. We share these same concerns, and we hold all our manufacturers to our Code of Conduct. You can read our code of conduct HERE.
Our products are ethically manufactured and we have long-standing relationships with our ISO 9001:2015- and ISO 140001-certified manufacturers. These manufacturing facilities are audited yearly by an independent third party, to ensure they are upholding standards of occupational health and safety, and that humane work hours and wages are enforced. Our production team also visits our manufacturers yearly to inspect production and meet the teams producing our bags.
For the materials we work with and the price point we design toward, our partners offer us the best combination of advanced manufacturing technologies, ethical work practices, and affordable production.
We understand why many consumers are concerned about manufacturing ethics. We share these same concerns, and we hold all our manufacturers to our Code of Conduct. You can read our code of conduct HERE.
BAGGU was created to eliminate unnecessary waste, and that means responsibly managing deadstock products and fabric. We never incinerate or landfill our deadstock products.
Questions or Feedback?
If you want more info on our current sustainability efforts, or have suggestions on what we should explore in future, email us at INFO@BAGGU.COM. We want to know what's on your mind!
